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了解四大产品系列的结构、参数与适用范围，为产品打样和批量生产选择合适的模切工具。Explore the structure, parameters and applications of the four product lines to choose the right die-cutting tool for prototyping and volume production.
01 / 雕刻刀模01 / Engraved dies
采用 DC53 钢材制作，具有较高耐磨性、硬度和韧性。刀模结构不易发生崩裂，适合大批量产品的持续冲切。Made from DC53 steel with high wear resistance, hardness and toughness. The die structure resists chipping and suits continuous punching in high-volume production.
双峰刀角度较大、刀锋强度较高，适合冲切硬度较高的材料。单边刀可减少产品挤压，适用于对外观有较高要求的产品。A double-bevel blade has a wider angle and a stronger edge, which suits harder materials. A single-bevel blade reduces compression and suits parts with high appearance requirements.
根据冲切材料、厚度和形状调整吸废孔角度；结合安装方向配置上吸废或下落料结构，并配套储废底座。Waste-hole angles are adjusted to the material, thickness and shape being punched. Top-ejection or drop-out structures are configured according to the mounting direction, together with a waste-collection base.
了解吸废方式 →How waste is removed →02 / 蚀刻刀模02 / Etched dies
采用 SKD11 材质，材料成本较低、厚度薄，可与五金模匹配。支持设计不同高度的刀锋，实现半断与全断模切。Made from SKD11 with lower material cost and a thin profile, it can be matched with hard tooling. Blades can be set at different heights to achieve kiss-cut and through-cut.
特殊工艺Special process
特殊刀锋蚀刻模可采用特氟龙处理，应用于侧面切口要求较高、易回粘或不易排废的产品，以及结合特殊工艺的模切场景。Special-edge etched dies can be Teflon-coated for parts that demand a clean side cut, tend to re-stick, or are difficult to de-waste, as well as for die-cutting jobs that combine special processes.
带小孔、订单量较小的产品，可采用蚀刻吸废模，将小孔位置做成镂空结构。其吸废原理与雕刻吸废模类似，成本和寿命相对较低。For parts with small holes and lower order quantities, an etched waste-ejection die can cut the hole positions as through-openings. The ejection principle is similar to an engraved waste-ejection die, with lower cost and shorter life.
03 / 激光刀模03 / Laser dies
根据产品厚度、材料硬度、切口要求和尺寸公差，选择底板与刀片组合。The base board and blade combination is chosen according to part thickness, material hardness, cut-edge requirements and dimensional tolerance.
适合公差要求相对宽松的产品，价格较低，常用于产品打样。Suited to parts with looser tolerances, at a lower price, and often used for prototyping.
主要用于厚度较大或材料较硬的产品，按产品需求选择木板与刀片高度。Mainly used for thicker parts or harder materials, with the board and blade height chosen to suit the product.
常用刀片包括镜面刀、日本黑刀、中山刀、瑞典刀及其他进口刀片。按材料选择硬度、锋利程度与寿命合适的刀片。Common blade types include mirror blades, Japanese black blades, Zhongshan blades, Swedish blades and other imported blades. Choose a blade whose hardness, sharpness and life suit the material.
瑞典刀片材质较硬、使用寿命较长；日本进口刀片刀口锋利。具体刀片性能以实际型号为准。Swedish blades are harder and last longer; imported Japanese blades have a sharper edge. Actual blade performance depends on the specific model.
模切硅胶、橡胶类产品时，可选择单边刀片以减少挤压。胶板刀和木板刀长期使用后，如果刀锋钝化，可返厂更换刀片，减少刀模使用成本。For silicone and rubber parts, a single-bevel blade reduces compression. When the cutting edge of a plastic or wooden die dulls after long use, the blade can be replaced at our factory to reduce the cost of ownership.
木板刀的刀高控制Blade height control on wooden dies
23.8 毫米刀片搭配 20 毫米木板，刀高为 3.8 毫米；30 毫米刀片搭配 15 毫米木板，刀高为 15 毫米。模切 2 毫米泡棉时，资料采用前一种组合。A 23.8 mm blade with a 20 mm board gives a 3.8 mm blade height; a 30 mm blade with a 15 mm board gives 15 mm. For 2 mm foam, the source material uses the first combination.
04 / 辅助治具04 / Auxiliary fixtures
将需要背胶的产品放入治具槽内，通过定位导柱，把产品与模切好的双面胶进行人工贴合。The part that needs adhesive backing is placed in the fixture slot, and locating guide pins are used to laminate it by hand onto the die-cut double-sided tape.
在工艺或成本受到限制的场景下，可使用顶针排废治具。将产品放入治具后，人工按压，使废料脱离产品。Where the process or the cost rules out other options, an ejector-pin waste-removal fixture can be used. The part is placed in the fixture and pressed by hand so that the waste separates from the product.
提供产品图纸、材料与厚度，一起明确刀模结构和加工要求。Send us your part drawing, material and thickness, and we will define the die structure and machining requirements together.
